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Chemical Measurement and Distribution Systems
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RD96 Full Automatic Liquid Chemical Measurement and Distribution
System >>> |
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SLD Full Automatic Liquid Chemical Measurement and Distribution
System >>> |
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SLD Full Automatic Powder Chemical Measurement and Distribution
System >>> |
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RPD 1:1 Powder
Chemical Measurement and Distribution System >>> |
| > TBC Semi
Automatic Powder Dye Dissolving and Distribution System
>>> |
| >
TBT Powder
Dye Weighing and Paternoster Dyestuff Rotary Storage System
>>> |
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| RD96 Full
Automatic Liquid Chemical Measurement and Distribution
System |
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| RD96 is designed for
measuring chemicals directly from storage tanks and transferring
them to related dyeing machines. Performing real-time
data exchanges with individual Machine Controllers and
Recipe SW’s, it can operate fully automatic, without
any human intervention. With its excellent precision and
measuring speed, RD96 is optimized for the dye-house. |
| User interface depends
on a special software running under MS Windows® which
is easily operated utilizing a Touch Screen and does not
require any special computer training. Whole process is
visualized graphically on the screen. It is possible to
switch into manual control screen, where one can execute
manual movements of robot arms and solve some measuring
related problems. |
All individual weighings,
alarms and total chemical consumption are recorded in
a database. It is possible to Network the
Operator Console to a PC located in the office, where
one can easily make several queries and generate reports
for the management. |
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Minimum configuration is offered as 22/16 (22 chemical
inlets / 16 machine outputs). As the machine numbers
increase, outputs are expanded with the addition of
a second Distributor which can be connected to the same
Measuring Unit, totaling up to 32 machines (22/32).
In applications requiring more than 22 chemical inlets,
it is possible to cascade a second Measuring Unit, which
increases the number of inputs up to 33.
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Reliable and safe
- Zero contamination guaranteed
- Programmed and safe washing guaranteed
- Uninterrupted operation guaranteed
- Mistakes not permitted
- Record of Events and Alarms |
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Capacity - Speed
- Accuracy
- High precision
- High capacity, short waiting times
- Optimization of performance |
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Remote access / Remote servicing
for software upgrades |
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Saving time and chemicals /
Increasing production capacity |
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Easy maintenance |
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User friendly software - Touch
screen |
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Dokunmatik Ekran |
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Archives - Report generation |
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Low/high viscosity pump options |
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Mass or volumetric measurement
options |
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Storage tanks level monitoring |
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Flexibility |
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Recipe integration |
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to beginning >>> |
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| SLD Full Automatic
Liquid Chemical Measurement and Distribution System |
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SLD MU
Mineral is a single line dispensing system for salt
brine and soda ash solution in the textile dyehouse.
The system precisely measures and transfers the required
amount to the related machine.
Performing
real-time data exchanges with individual Machine Controllers
and Recipe SW’s, it can operate fully automatic,
without any human intervention. With its precision and
measuring speed, SLD MU Mineral is optimized for the
dye-house.
There are
several safety precautions preventing false amounts
being sent during on-line operation with the Recipe
PC. The Lot Number, Machine Number, Request Number,
Program Number etc. within the program must be consistent.
Otherwise, transfer stops and the operator is warned.
User interface
depends on a special software running under MS Windows®
which is easily operated utilizing a Touch Screen and
does not require any special computer training. Whole
process is visualized graphically on the screen. It
is possible to switch into manual control screen, where
one can execute manual operations and solve some measuring
related problems.
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Record of events and alarms |
• |
Mistakes not permitted, even
when unattended |
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Saving time and supplies |
• |
Increasing production capacity |
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Positioning flexibility |
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Easy maintenance |
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Low/high viscosity pump options |
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Mass or volumetric measurement
options |
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Storage tanks level monitoring |
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Valve leakage test options |
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Report generator |
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Recipe integration |
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Touch screen or desktop PC
options and user friendly software |
• |
Remote access / remote servicing
for software upgrades |
| Back
to beginning >>> |
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| SLD Full Automatic Powder Chemical Measurement
and Distribution System |
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| SLD MU Mineral
is a single line dispensing system for salt brine and
soda ash solution in the textile dyehouse. The system
precisely measures and transfers the required amount to
the related machine. Performing real-time data exchanges
with individual Machine Controllers and Recipe SW's, it
can operate fully automatic, without any human intervention.
With its precision and measuring speed, SLD MU Mineral
is optimized for the dye-house. There are several safety
precautions preventing false amounts being sent during
on-line operation with the Recipe PC. |
| The Lot
Number, Machine Number, Request Number, Program Number
etc. within the program must be consistent. Otherwise,
transfer stops and the operator is warned. User interface
depends on a special software running under MS Windows®
which is easily operated utilizing a Touch Screen and
does not require any special computer training. Whole
process is visualized graphically on the screen. It is
possible to switch into manual control screen, where one
can execute manual operations and solve some measuring
related problems. |
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Report generator |
• |
Mistakes not permitted, even
when unattended |
| • |
Record of events and alarms |
• |
Saving time and supplies |
| • |
Increasing production capacity |
• |
Positioning flexibility |
| • |
Easy maintenance |
• |
Storage tanks level monitoring |
| • |
Valve leakage test options |
• |
Recipe integration |
| • |
Remote access / remote servicing
for software upgrades |
• |
May be configured for; Air,
Water or Full Pipe Transfer options |
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Touch screen or desktop PC
options and user friendly software |
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| Back
to beginning >>> |
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| RPD
1:1 Powder Chemical Measurement and Distribution System |
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Powder
chemicals have never been sent to dyeing process this
fast and easy!
Here is the most speedy powder chemicals transfer system
to date. |
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Extremely fast transfer rates |
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Pneumatic loaders, to facilitate
easy loading |
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1:1 ratio dissolving |
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Multi line distributing unit |
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Specific to sample machines |
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Concentration control |
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According to needs; different
capacity silos |
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to beginning >>> |
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| TBC Semi Automatic Powder Dye Disssolving
and Distribution System |
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| Weighing, dissolving and transportation of chemicals and dyestuff causes many difficulties in dyehouses. Processing every batch in equal conditions is very important, to be able to minimize differences (deviations) between production lots. Different categories of dyestuff require dissimilar dissolving techniques, causing operators several problems. With aid of TBC, different category-specific scenarios can be applied to respective sort of dyestuff (reactive, disperse, etc). Same standards are always achieved, as dissolving time and temperature are controlled simultaneously. Since special precautions are taken for cleaning and washing, sequential operations with different color and dissolving schemes can be fulfilled without any problems. |
| Multi-line technology implemented in TBC assures upmost safety in distributing chemicals to dyeing machines. Accidential coincidence of chemicals among different machines is non-issue. Cleaning of the system is easy. |
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Up to 4 tanks connection
availability with the capacities of 200 or 500 lt
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Effective self cleaning with
rotated water
spraying system |
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Heat Exchanger |
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Chemical addition opttion
during dissolving |
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Adjusted indirect heating
system |
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Control unit |
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Liter or temperature based
water filling |
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Two additional chemical inlets
(optional) |
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Automatic dispensing to the
machines with 3-way valves or multi-line system |
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Different temperature to
time programs for
different kinds of dyestuffs |
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Volume measurement in liters
during transfering |
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Defining scenarios for different
different kinds of dyestuffs |
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Cogged pump for circulation
and transfer |
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On-line and recipe connections
as optional |
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Additional pump for water
filling |
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| Back
to beginning >>> |
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| TBT
Powder Dye Weighing and Rotary Storage System |
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Dye itself is the most important element during the
dyeing process and its exact weighing is absolutely
mandatory. This precission is dependent on two factors:
Right sort of dye and right amounts. TBT, supported
by paternoster always provides the right and reliable
solution. With data transferred from the recipe software,
it directs you to the right type of dye and correct
amouts to be weighed. Two high capacity-high precission
scales connected to the system ensure correct results.
This precission is accomplished at a fraction of the
cost of a fully automatic system.
The automatic positioning feature of paternoster operates in conjunction with TBT. It rapidly finds and retrieves the dye and directs you towards the dye with its lamps. |
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Acknowledgment system
with barcode. |
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Record of all weighing
processes. |
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Controlled weighing within
the desired tolerance values |
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Connection availability of
two scales in different capacities and sensitivities |
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Weighing the dyes either
one by one or in
group. |
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Touch screen industrial
type Control PC with stainless steel cabinet. |
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On-line communicating
with Eliar Elektromekanik Paternoster Storage System. |
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Integrated Recipe Management
Software
availability or on-line connection to any other external Recipe Management Software. |
| Back
to beginning >>> |
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|
Göksun Özensoy
- goksun.ozensoy@emekanik.com |
